Infrastructure

PRODUCTION AND MARKETING

Our advanced infrastructure enables large-scale production of industrial metal castings. Equipped with state-of-the-art machinery, we ensure smooth production and rigorous quality control through our well-equipped Testing facility.

SAND PLANT (FULLY AUTOMATED)

Our sand plant boasts a capacity of 25 tonnes per hour, supported by two intensive and mixers . Designed with precision, it controls sand and additives through load- cell arrangements. The sand hopper has a capacity of 200 tonnes (2 units of 120 tonnes each), and the plant includes two shake-out machines and an underground conveyor system.

SAND Testing LAB

Our in-house sand Testing laboratory ensures the consistency and quality of sand used in the casting process and meets the quality requirements for production.

Core Shop

We have an in-house core shop with three cold set box core shooting machines, along with provisions for air-setting oil cores and CO₂ core-making processes..

Conventional Machine Moulding Line

The moulding l ine features simultaneous jolt squeeze and pin lift machines with a track line system. We currently operate the following:

v ARPA 300 Machine : 2 pairs Box size:

520 x 400 x 200 mm
(500 sets)
v ARPA 450 Machine : 2 pairs Box size :

700 x 650 x 250 mm
(75 sets)

Furnace

We have installed an INDUCTOTHERM 24-pulse converter panel and a 1200-kW inverter panel with a 500 kg tri-track furnace and I-optimizer for precision melting. This technology enables 100% power utilization and optimized control of melting power.

Metal Pouring

Molten metal is handled via a mono rail system using three 250 kg ladles and two 300 kg ladles.

Shot Blast & Fettling

We have a 500 kg capacity shot-blasting machine and operate six pedestal grinding machines along with one cut-off machine for fettling. We currently have a fettling capacity of over 25 MT of good castings per day.

Quality Management

We are ISO 9001:2015 certified, with a dedicated division for quality management across all stages of the casting process, including incoming control, post-processing, and final inspection. Our skilled team of inspection engineers ensures the production of flawless quality castings.